Full Automatic Offset Printed Box Die-Cutter

Full Automatic Offset Printed Box Die-Cutter

Full Computerized and Guide Die-Reducing and Creasing Equipment

  1. Specifications:
Design Unit QMY1two00P
Max. Paper Size  mm 1200*780 1300*960 1500*1100
Min. Paper Size mm 350*350 four hundred*410 five hundred*440
Max. Die-slicing Size mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Strain T 300 300 three hundred
Corrugate sheet Thickness mm one-7 one-7 one-seven
Cardboard sheet dimension gsm 250-800 250-800 250-800
Die-slicing Precision mm ±0.5 ±0.five ±0.5
Overall Energy KW 22.5 22.5 27.five
Total Bodyweight kg 14500 15500 19000
Overall Dimension mm 8000*4000*2250 8750X4100X2245 9400X4600X2245

Attributes of the equipment:
Primary Characteristics:

  1. The Bobst kind cut structure can make the chopping system motion like a scissor, it will understand a total and simpler minimize.
  2. Principal worm gear employs alloy copper materials, right after the experienced operator’s manual scraping remedy and stringent regular tests, it can assures the driving parts ten a long time lifestyle.
  3. The main chains undertake imported British Renold manufacturer, the distinctions of 10 chains are considerably less than .2mm.
  4. The connect in between equipment box and driving shaft adopts sleeve and pin composition making sure a strong connection.
    1. Velocity:  

The device adopts frequency controller to attain stepless speed acceleration which can get to to 4500 instances for every hour. During real manufacturing, it can typically run at 3600 to 4200 moments for each hour in accordance to the top quality of the board. If the good quality of the paper is good, a very good operator even can function the device at maximum velocity.

  1. Safety:

As it is shown in the photo of the equipment, the device adopts  automatic paper feeding approach which keeps the operator away from the die-cutting component. The mounting and adjustment of the die plate is also accomplished outside of the die-chopping portion with sensors and detectors at die-chopping element to make sure that the equipment can not be began when the die-slicing plate is at adjustment standing.
In addition to the sensors at die-cutting element, there are sensor or method switches at window part to make the complete machine at checking position to make certain its protection.

  1. Procedure usefulness:

There is Male-equipment interface installed in the control panel which will exhibits the protection status of the machine as effectively as malfunctions to facilitate the operator. Digicam is also set up in front of the operator for him/her to keep track of the operation standing at the shipping part.

  1. Principal Buildings and Important Materials Used
    1. Four Main Large Parts:

They are: bottom station, transferring system, upper system and equipment wall. The base station is made of gray forged iron -HT two hundred the relocating system is ductile iron – QT 42-10 and the equipment wall is high quality A3 metal.

  1. Main Push:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a transferring set to ensure stable pressure out set of not much less than three hundred tons.

The content for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-3.

  1. Die-slicing and Creasing Part:

The drive is transferred via crank rod to pendulum which will bring the moving platform to shift up and down to achieve die-minimize and creasing objective.
The pendulum is produced of substantial quality ductile iron. The pendulum axis is completed by induction harden with surface area hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 type computerized die-reducing and creasing machine. When compared with computerized die-cutting and creasing equipment which is employed for cardboard die-slicing, this variety of automated die-reducing and creasing machine is primarily used for corrugated board which wants considerably less pressure for die-reducing, in this scenario fairly some producers have made smaller sized width on the pendulum and smaller sized diameter on the pendulum shaft. We hold wider pendulum and greater diameter on its shaft to make our device previous for a more time daily life.
The die-cutting plate makes use of 7 mm seventy five Crl plate which has much more hardness and life span than the manganese plate.  

  1. Board Conveying:

It adopts 3-cam intermittent positioning gadget to guarantee the boarding conveying correct and stable.
The device uses gripper bar variety with 12A lengthy joints chain which is much less in excess weight and considerably less shock to the intermittent device below the precondition to guarantee the strength of the chain. The manufacturer of the chain is Renold U.K with high exact and top quality. .    
The Gripper bar adopts aviation aluminum with three bridge variety- mild in bodyweight and large in strength.

  1. CZPT Component

The electrical elements are created and assembled according to the CZPTpean CE standard and employs globe wide known brand name items.

  1. Installation of Die

The die mounting and dismounting adopts side withdrawing ways which time conserving and easy for operation.
There are two methods for the fixation of the die-either by bolt or clippers which are subject to customer’s suggestions.
The chase locking is pneumatic which is basic, convenient and trustworthy.

  1. Special Characters of Our Device:
    1. Clever And Special Entrance Lay Style:

Compared with the card board sheet, the corrugated board has far more energy. If the corrugated board abnormally reaches to the front lay, it will damage the entrance lay and the gripper bar when the entrance lay reaches to its optimum situation.
CZPTly the producers will put in sensors on this portion to quit the device when the paper is fed abnormally to the entrance lay. Nevertheless, when the equipment is working at the high pace, the inertia will deliver the machine to run for a whilst to make the entrance lay to its maximum position and then also injury the entrance lay and the gripper bar.
Our particular style is that when the abnormal board feeding transpires and getting detected, the entrance lay can in no way reaches to its highest stage which helps make free of charge from front lay and gripper bar damages due to the fact of irregular paper feeding.
As it is our particular layout, so there is no image to be revealed here.

  1. Vehicle-Guide Switching Method

The Feeding method for this sort of equipment can do vehicle and handbook. When the sheet form is good, you can use automobile-perform. When the condition of the sheet is not very good, you can use manual perform and do sheet feeding manually.  
When the sheet is not excellent in condition, you can open up the rear beam and carry up the feeder to do handbook feeding.  

  1. Stripping Element  

 (a) The device is 50 % striping which can strip off three – edge waste and center holes of the board.
 (b) There are upper chase, center chase and reduce chase the place the male, elastic block and
female die are positioned to strip off the squander.              

  1. Configurations:
Identify Brand name and Origin Remarks
CZPT SKF Swiss Important part
IKO Japan or HangCZPT, China Not key component
Chain Renold U.K Principal Chain ( Discrepancy of much less than .2 mm for for each 10 chains of machine chain duration)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
Photo CZPT Swap Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Main Motor Siemens Joint Venture
PLC Delta, ZheJiang  
Guy-equipment Interface Delta  
Pneumatic Elements Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and supply CPG ZheJiang  


Full Automatic Offset Printed Box Die-Cutter


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