Product Description
Carbon Belts
Kaihong brand CHT series carbon fiber bicycle synchronous belt launched by ZHangZhoug Sanxing Rubber Belt Co. , Ltd. uses high performance HNBR rubber, ultra- high strength carbon fiber rope and high wear- resistant nylon toothed cloth to perfectly replace the traditional chain. It needs no lubrication when used, has low noise, high transmission efficiency, and is stable and comfortable when riding.
Production Features of Carbon Belts
Carbon Belts is built for better performance, more flexibility, and greater resistance to moisture. Input your Poly Chain GT Carbon belt specs to determine the optimal tension for your belt drive system.
Features:
- -40ºC~150ºC; Ultra-wide operating temperature range: -40ºC~150ºC
- Excellent mechanical and chemical properties, ultra-high tooth shear force, effectively avoid tooth jump
- Carbon cord with ultra-high-strength and lowest elongation
Advantages:
- Patented PTFE coating tooth fabric, super wear-resistant, self-lubricating, low noise, and long life
- Back nylon design, high transverse strength, low vibration, perfect protection for the back of belt.
- Optimized mm tooth profile, perfect meshing with pulley, especially suitable for the bicycle industry
Product specification of Carbon Belts
- 1. Specially treated fabric
- 2. Polyurethane teeth
- 3. Carbon tension member
- 4. Polyurethane backing
Structure and materials
Top cloth: nylon elastic cloth ( enhance transverse strength and reduce vibration)
Cord : carbon fiber thread ( ultra- high tensile strength, extremely low elongation)
Rubber: HNBR rubber( excellent wear resistance, temperature resistance, aging resistance and bending resistance)
Tooth cloth: nylon elastic cloth ( to enhance the strength and wear resistance of belt tee
Basic size
| Type | Pitch | Tooth height | Thickness | Width |
| H8M | 8mm | 3.38±0.2mm | 5.5±0.6mm | 12±0.4mm |
| H11M | 11mm | 5.0±0.2mm | 7.5±0.6mm | 12±0.4mm |
Physical properties
| Type | tensile strength (annular) | Tooth shear |
| H8M | ≥ 1330N/mm | ≥ 130N/mm |
| H11M | ≥ 1670N/mm | ≥ 180N/mm |
| Item | Sanxing | Gates |
| Main material | Rubber | Polyurethane |
| Tensile strength (annular) |
2005 N/mm | 1762 N/mm |
| Tooth shear strength |
202 N/mm | 158 N/mm |
| Temperature resistant |
– 4 0 C~ 1 5 0 C | – 3 5 C~ 8 5 C |
Matching pulleys
| Type | Frequency | |
|
Internal shifting |
Bicycle, hub motor electric bicycle |
35~50Hz |
| Mid-mounted motor electric bike |
40~55Hz |
|
| Non-variable speed | 45~65Hz | |
Factory
ZHangZhoug CHINAMFG Rubber Belt Co., Ltd. was established in 1989. 350 workers, 8500 square metre non-dust workshops, 34 years experience, We got ISO/TS16949:2002(renamed as IATF16949:2016)and ISO9001:2015, all products pass RoHS test by TUV so as to effectively control the quality, and provide customers with guaranteed high-quality products
Sanxing company possesses a complete set of advanced production and testing equipments. We specializes in designing and producing Raw Edge Cogged V-Belt, Poly V-Belt, Roll Mill Belt, Timing Belt, Polychain Carbon Timing Belts, Agricultural belts, and Industrial Belts and other related rubber products. These products are widely used in the area of automotive, scooter, industrial and agricultural machinery, household appliances, etc. We have high reputations among our domestic and overseas customers.
Environmental &Quality Certificate
Exhibition
Delivery,Shipping and Service
What about the delivery time?
2-3 days for sample, 45 working days for mass production. Depends on qty/sizes
The payment term
TT / LC /west union / PayPal / cash.
Payment=1000USD, 50% T/T in advance ,balance before shipment.
Package
Standard export cartons, box dimension: 470x400x460mm
Shipping
Sea/ Air/ UPS/DHL/TNT/FedEx
After Service
We will replace the belts if customer receives the defective belts.
FAQ
Q. What’s the raw material?
A. CR, Fiberglass cord; aramid / kevlar available
Q. What’s the minimum order qty?
A. 1 sleeve each sizes, Double sided timing belt 2 sleeves.(1000$/order)
Q.Can we use our brand/LOGO ?
A. Yes, we can print customers’ brands/LOGO.
Q. What’s the sleeve width?
A.1000 mm ( 200 mm Double sided timing belt)
| After-sales Service: | 24 Hours |
|---|---|
| Warranty: | 1 Year |
| Type: | Racing Motorcycle |
| Displacement: | 51-125CC |
| Engine Type: | 4-Stroke |
| Fuel: | Electric |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How does the material hardness of a drive chain affect its durability?
The material hardness of a drive chain plays a significant role in determining its durability and resistance to wear. Here is a detailed explanation:
Material hardness refers to the ability of a material to resist indentation, abrasion, and penetration by external forces. In the context of drive chains, the hardness of the chain’s components, such as pins, bushings, and rollers, directly affects the chain’s durability and lifespan.
When it comes to drive chain durability, the following factors come into play:
- Resistance to Wear: A higher material hardness typically results in better resistance to wear. Drive chains with harder materials can withstand the friction and contact forces encountered during operation, minimizing the wear on critical components. This translates to extended chain life and reduced maintenance requirements.
- Impact Resistance: The material hardness of a drive chain also affects its ability to resist impact forces. Chains operating in environments with frequent impacts or shock loads, such as in mining or heavy-duty applications, require high hardness materials to withstand the sudden stresses without deformation or failure.
- Resistance to Deformation: Harder materials exhibit greater resistance to deformation under load. This is particularly important in drive chains where precise interlocking of chain components is necessary for efficient power transmission. Chains with higher material hardness maintain their shape and dimensional integrity, ensuring consistent performance and minimizing the risk of chain elongation or misalignment.
- Corrosion Resistance: While material hardness primarily affects wear resistance, it can indirectly impact the chain’s resistance to corrosion. Certain high-hardness materials, such as stainless steel or specific alloys, offer improved corrosion resistance compared to softer materials. This is especially relevant in applications where the chain is exposed to corrosive environments, such as marine or chemical industries.
It is important to note that while higher hardness generally leads to improved durability, excessive hardness can also result in brittleness and reduced impact resistance. Therefore, a balance must be struck between hardness and other mechanical properties to ensure optimal performance and durability of the drive chain.
Manufacturers typically specify the appropriate hardness level for drive chain components based on the specific application requirements. These specifications take into account factors such as load capacity, operating conditions, anticipated wear rates, and desired service life.
Regular maintenance practices, such as proper lubrication, periodic inspection, and tension adjustment, are essential for maximizing the durability and performance of the drive chain, regardless of its material hardness.
By selecting a drive chain with the appropriate material hardness and implementing proper maintenance practices, operators can ensure optimal durability, extended chain life, and reliable power transmission in various industrial applications.
How does the cost of a drive chain compare to other power transmission systems?
The cost of a drive chain can vary depending on various factors such as the type of chain, material, size, and quality. Here is a detailed explanation of how the cost of a drive chain compares to other power transmission systems:
- Initial Cost: In general, drive chains tend to have a lower initial cost compared to some other power transmission systems such as gear drives or belt drives. This is especially true for standard roller chains that are widely available and commonly used.
- Installation and Maintenance Cost: The installation and maintenance cost of a drive chain is usually reasonable. Chains are relatively easy to install and maintain, requiring routine inspections, lubrication, and occasional adjustments. This simplicity can contribute to overall cost-effectiveness.
- Longevity and Durability: Drive chains are known for their durability and long service life when properly maintained. Although they may require periodic replacement due to wear, the extended lifespan of a drive chain can provide cost savings over time compared to systems that require more frequent replacement or repair.
- Application-Specific Costs: In some specialized applications, such as high-performance or heavy-duty applications, the cost of drive chains can be higher. This is often due to the use of specialized chains with specific features, materials, or coatings that enhance performance and durability in demanding environments.
- Overall Cost-Effectiveness: Considering the initial cost, maintenance, and longevity, drive chains are generally considered cost-effective compared to other power transmission systems. Their reliability, efficiency, and suitability for a wide range of applications contribute to their value proposition.
It’s important to note that the cost comparison between drive chains and other power transmission systems may vary depending on specific application requirements, environmental factors, and the desired performance characteristics. It is recommended to consider the specific needs of the application and consult with experts or suppliers to determine the most cost-effective solution.
How do you properly tension a drive chain?
Tensioning a drive chain properly is important to ensure optimal performance, minimize wear, and prevent premature failure. Here are the steps to properly tension a drive chain:
- Identify the Tensioning Method: Determine the type of tensioning system used for your specific drive chain. Common tensioning methods include manual adjustment, automatic tensioners, or tensioning devices incorporated into the chain drive system.
- Refer to Manufacturer’s Guidelines: Consult the manufacturer’s guidelines or specifications for the recommended tensioning range and procedure specific to your drive chain. Manufacturers often provide specific instructions regarding the appropriate tensioning method and the acceptable slack or sag limits.
- Measure the Initial Tension: Measure the initial tension of the drive chain. This can be done using a tension gauge or by applying manual force to the chain at a specific point and measuring the deflection or sag. Ensure that the initial tension is within the recommended range specified by the manufacturer.
- Adjust Tension: If the initial tension is outside the recommended range, adjust the tension accordingly. For manual tensioning systems, typically a tensioning device, such as an adjusting bolt or eccentric cam, is used to increase or decrease the tension. Follow the manufacturer’s instructions for the specific adjustment mechanism.
- Check Alignment: While tensioning the chain, ensure that it remains properly aligned on the sprockets. Misalignment can cause uneven wear and premature failure. Make any necessary alignment adjustments as per the manufacturer’s recommendations.
- Recheck Tension: After tension adjustment and alignment, recheck the tension to ensure it falls within the recommended range. Use a tension gauge or follow the manufacturer’s guidelines for measuring the tension. Repeat the adjustment process if necessary.
- Verify Operation: After tensioning, operate the machinery or system with the tensioned chain and observe its performance. Check for any abnormal noise, vibration, or unusual wear patterns. If any issues persist, reevaluate the tensioning and alignment.
It is important to note that proper tensioning may require periodic rechecks and adjustments over time as the chain elongates or wears. Regular maintenance and inspections will help ensure the drive chain remains properly tensioned and aligned for optimal performance and longevity.
editor by CX 2023-10-30